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PCD Router Cutters

Providing the tool diameter is large enough the segmental principle may be utilized to produce tooling of varying depth of cut. Table 1 gives the tool codes and dimensions of Tipco standard range PCD routers.

Table 1

Standard Segmental Routers

Cutting O/Diameter Tool Code Length of Cut Standard Holder
15mm 20mm 25mm 30mm 35mm 40mm
1/2" or 12mm TR1- TR1-15 TR1-20 TR1-25 TR1-30 1/2" Dia x 50mm
1/2" or 12mm TR2- TR2-15 TR2-20 TR2-25 TR2-30 1/2" Dia x 50mm
5/8" or 16mm TR3- TR3-15 TR3-20 TR3-25 TR3-30 TR3-35 5/8" Dia x 70mm
5/8" or 16mm TR4- TR4-15 TR4-20 TR4-25 TR4-30 TR4-35 16mm x 50mm
3/4" or 20mm TR5- TR5-15 TR5-20 TR5-25 TR5-30 TR5-35 TR5-40 3/4" Dia x 85mm
3/4" or 20mm TR6- TR6-15 TR6-20 TR6-25 TR6-30 TR6-35 TR6-40 20mm Dia x 85mm
1.0" or 25mm TR7- TR7-15 TR7-20 TR7-25 TR7-30 TR7-35 TR7-40 1.0" x Dia x 100mm
1.0" or 25mm TR8- TR8-15 TR8-20 TR8-25 TR8-30 TR8-35 TR8-40 25mm Dia x 100mm

Advantages of segmental routers include the following:

  • Lower cost (for length of cut obtained);
  • Flexibility (segments can be removed for re-lapping);
  • Top and bottom segments can be positioned for shear cuts;
  • Individual segments can be replaced if damage occurs.

Disadvantages of segmental routers include the following:

  • Witness marks may be visible on certain types of material where teeth are overlapping during the machining cycle.

Non-Segmental Routers

Designed to overcome the problems with marks left in material during the machining cycle, using a range of tools manufactured from full PCD strips. This approach is more expensive, particularly for longer cutting lengths, as the PCD strips have to be cut from the center of a larger disc. The availability of 70mm diameter discs increases the selection of tools that can be manufactured in this manner.

 Polycrystalline Twist Drills & End Mills

Part Number Outside Diameter
PC-D-3 3mm
PC-D-4 4mm
PC-D-5 5mm
PC-D-6 6mm
PC-D-7 7mm
PC-D-8 8mm
PC-D-9 9mm
PC-D-10 10mm
PC-D-11 11mm
PC-D-12 12mm
PC-D-13 13mm
PC-D-14 14mm

 

DC-END Polycrystalline Tipped Endmills

Catalog Number Outside Diameter Number of Flutes (NF) Flute Length (FL) PC (Plunge Cutting)
SC (Side Cutting)
PC-END-6-1-10 6mm

1

1

10

pc

sc

PC-END-10-2 x FL 10mm

2

2

2

2

10

15

20

15

pc

pc

pc

sc

PC-END-12-2 x FL 12mm

2

2

2

2

10

15

20

15

pc

pc

pc

sc

PC-END-16-2 x FL 16mm

2

2

2

2

10

15

20

15

pc

pc

sc

sc

PC-END-20-2 x FL 20mm

2

2

2

2

10

15

20

15

pc

pc

sc

sc

If you have any questions and/or inquiries regarding Tipco's tooling capabilities, please contact us today.

 

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